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The CCS1 (Combined Charging System 1) EV charging plug is an efficient and convenient charging solution designed specifically for North American electric vehicles. Supporting current options of 80A, 125A, 150A, 200A and a maximum voltage of 1000A (Liquid Cooling), it combines AC charging and DC fast charging functions to support a variety of charging modes from home charging to highway fast charging.
The CCS1 plug adopts a standardised design to make the charging process simpler and safer, and is highly compatible with a wide range of brands of electric vehicles. The CCS1 plug is equipped with high-quality contact points to ensure stable current during charging, and multiple protection mechanisms such as overload and over-temperature protection to ensure safe use. In addition, the CCS1 supports intelligent communication to monitor the battery charging status in real time, optimising charging efficiency and prolonging battery life.
| Rated voltage | 1000V Max. | Cable bending radius | ≤300mm |
| Voltage Current | 500A Max.(continue) | Max.Cable length | 6m Max. |
| Power | 500KW Max. | Cable weight | 1.5kg/m |
| Withstanding voltage | 3500V AC /1min | Operating altitude | ≤2000m |
| Insulation resistance | Normal condition ≥ 2000MΩ | Plastic part material | Thermoplastic |
| Meet IEC 62196-1 requirements under damp/hot conditions | Contact material | Copper | |
| Contact Plating | Silver plating | ||
| Temperature sensor | PT1000 | Cooling device size | 415mm*494mm*200mm(W*H*L) |
| Conductive operating temperature | 90℃ | Cooling device rate voltage | 24V DC |
| Protection(connector) | IP55 | Cooling device rated current | 12A |
| Protection(Cooling device) | Pump & Fan: IP54 / Device: No protection | Cooling device rated power | 288W |
| Insertion/withdrawal force | ≤100N | Cooling device noise | ≤58dB |
| Insertion/withdrawal cycles | 10000 (No load) | Cooling device weight | 20kg |
| Operating temperature | -30℃ ~ 50℃ | Coolant | Silicon oil |
| Charger Connector Model | Rated Current | Cable Specification | Cable Color |
|---|---|---|---|
| BH-CSS1-EV500P | 500A | 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² | Black or customized |
| BH-CCS1-EV200P | 200A | 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² | Black or customized |
| BH-CCS1-EV150P | 150A | 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² | Black or customized |
| BH-CCS1-EV125P | 125A | 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² | Black or customized |
| BH-CCS1-EV80P | 80A | 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² | Black or customized |
Supports 80A, 125A, 150A, and 200A configurations, ensuring rapid charging speeds for various electric vehicle models.
Operates at up to 1000V DC, enabling compatibility with high-capacity battery systems.
Made from premium materials with excellent heat resistance and robust mechanical strength for long-term reliability.
Equipped with overload, over-temperature, and short-circuit protections to safeguard vehicle and infrastructure.
Features an ergonomic handle for easy use and a secure connection during the charging process.
Applications: The CCS1 Plug is ideal for use in public DC fast charging stations, highway service areas, fleet charging depots, and commercial EV charging hubs. Its high current and voltage capabilities make it suitable for charging both passenger vehicles and commercial EVs, including trucks and buses.
Compliance and Certification: This product complies with international CCS1 standards, ensuring compatibility with a wide range of electric vehicles and charging stations. It is tested to meet rigorous quality and safety standards, making it a dependable choice for fast-charging networks.
The CCS1 (Combined Charging System Type 1) is the standard connector for DC fast charging in North America. It combines a Type 1 AC socket with two large DC pins for high-speed charging.
This CCS1 connector supports up to 1000V DC and currents up to 500A with liquid cooling, allowing for power outputs up to 500kW for ultra-fast charging.
It is compatible with most North American and some Asian electric vehicle brands that use the CCS1 standard. European vehicles typically use CCS2.
Yes, it features an IP55 protection rating and is designed to operate in temperatures ranging from -30°C to 50°C, making it suitable for outdoor use in various climates.
The plug includes intelligent communication for real-time monitoring, as well as hardware protections against over-voltage, over-temperature, and mechanical overload.
Liquid cooling allows the cable and connector to handle much higher currents (up to 500A) without overheating, while keeping the cable flexible and lightweight enough for users.
