Wholesale BEIHAI 30kw 40kw 50kw High Efficiency EV Charging Module Power Module for 120kw 180kw Fast DC Charger Station Manufacturer, Factory

The BeiHai AC DC Electric Car Charger Module DC MPPT Power Converter 30KW 40kw @1000V Charger Power Module is specially designed for EV DC chargers. It has high efficiency, low fan noise, high power density and high reliability advantage. 3 phase 4 wire AC input, DC output voltage range is from 150 to 1000VDC with 30kW output power, EMC/EMI satisfy TUV CE certicification with class B level, and safety satisfy both TUV UL and CE certicification.

Product Description

High Efficiency EV Charging Module Power Module for Fast DC Charger Station
Introducing the High Efficiency EV Charging Power Modules, available in 30kW, 40kW, and 50kW configurations, specifically designed to power 120kW and 180kW fast DC charging stations. These state-of-the-art power modules are engineered to deliver exceptional performance and energy efficiency, making them ideal for high-demand environments where fast and reliable EV charging is essential.
Whether deployed in urban charging hubs or along busy highways, these modules ensure electric vehicles are charged quickly, reducing downtime and supporting the growing demand for efficient EV infrastructure. With advanced features that promote energy conservation, seamless integration, and superior durability, these modules are at the forefront of innovation in the electric vehicle charging industry.
EV Charger Module 30kw 40kw 50kw
Technical Specifications
30KW 40KW 50KW DC Charging Module Details
Model No. BH-REG1K0100G
AC Input Input Rating Rated voltage 380Vac, three phase (no center line), operating range 274-487Vac
AC Input Connection 3L + PE
Input Frequency 50±5Hz
Input Power Factor ≥0.99
Input Overvoltage Protection 490±10Vac
Input Undervoltage Protection 270±10Vac
DC Output Rated Output Power 40kW
Output Voltage Range 50-1000Vdc
Output Current Range 0.5-67A
Output Constant Power Range When output voltage is 300-1000Vdc, constant 30kW will output
Peak Efficiency ≥ 96%
Soft Start Time 3-8s
Short Circuit Protection Self-rollback protection
Voltage Regulation Accuracy ≤±0.5%
THD ≤5%
Current Regulation Accuracy ≤±1%
Current Sharing Imbalance ≤±5%
Environment Operating Temp -40°C ~ +75°C, derating from 55°C
Humidity (%) ≤95% RH, non-condensing
Altitude (m) ≤2000m, derating above 2000m
Cooling method Fan cooling
Mechanical Standby Power <10W
Dimension 437.5*300*84mm (L*W*H)
Weight (kg) ≤ 15Kg
Protection Safety Features OVP, OCP, OPP, OTP, UVP, SCP, Surge protection
MTBF 500,000 hours
Key Features & Advantages
High Efficiency Conversion

Converts AC energy into DC with peak efficiency ≥ 96%. Supports adjustable output (150VDC-1000VDC) to meet various battery pack requirements.

🛡️ Advanced Protection

Equipped with Power On Self-Test (POST), over/under voltage protection, over-temperature protection, and short-circuit rollback features.

🔄 Parallel Integration

Connect multiple modules in parallel to a single power supply cabinet for high-capacity charging stations with minimal maintenance.

📊 Digital Control

Uses DSP (digital signal processing) control technology. Features CAN/RS485 communication interfaces for seamless data transfer.

Applications
These modular power units are designed for DC fast chargers for electric vehicles. They offer a modular design for easy maintenance, cost efficiency, high power density, and superior quality.
Note: The charger module does not apply to on-board chargers (inside cars). It is intended for external DC charging stations only.
Frequently Asked Questions
What are the available power ratings for these modules?
The charging modules are available in 30kW, 40kW, and 50kW configurations to suit different charging station requirements.
What is the maximum efficiency of the module?
The modules achieve a peak efficiency of ≥ 96%, ensuring minimal energy loss during the AC to DC conversion process.
Can these modules be used in extreme temperatures?
Yes, they are designed to operate in temperatures ranging from -40°C to +75°C, with power derating starting from 55°C.
What communication protocols do the modules support?
The modules come standard with CAN and RS485 communication interfaces for easy integration with external controllers and devices.
Are the modules protected against electrical faults?
Yes, they include comprehensive protection features such as Over Voltage Protection (OVP), Over Current Protection (OCP), Over Temperature Protection (OTP), and Short Circuit Protection (SCP).
What is the output voltage range?
The modules offer a wide output voltage range from 50Vdc up to 1000Vdc, making them compatible with various EV battery architectures.

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